Production

We build every cylinder ourselves.

Five in-house production steps from raw material intake to the pre-shipment pressure test.

Inside the HPS facility · production line + overhead crane
HPS production workshop
CNC + welding + assembly + test
Five in-house steps

Production flow

  1. 01 · Cutting
    01
    Cutting
    Tube and bar are cut to length on automatic cutting machines or a circular saw.
  2. 02 · CNC Machining
    02
    CNC Machining
    Turning, milling, drilling: chip removal under coolant. Calibrated machines.
  3. 03 · Welding
    03
    Welding
    Parts are joined by synergic MIG welding on a rotating positioner.
  4. 04 · Assembly
    04
    Assembly
    Integration of rod, barrel, seal set, port and end fittings. Seal selection per application.
  5. 05 · Pressure Test
    05
    Pressure Test
    Pressure, internal and external leakage, function and dimensions are checked on the test bench. Test pressure to drawing, otherwise 1.5 × nominal pressure (ISO 10100).
Industry standards

Standards applied in production

Unless the drawing states otherwise, the pressure test follows ISO 10100. A test record and inspection certificates are available on request.

ISO 10100

Acceptance test

To drawing, otherwise 1.5 × nominal pressure.

ISO 4413

Safety requirements

General rules and safety requirements for hydraulic fluid power systems and their components, used as a design reference.

EN 10204 3.1

Inspection certificate

Inspection certificates for tube and rod, on request.

EN 10305-1

Barrel tube

Honed tube, EN 10305-1 E355, bore tolerance H8 or H9, as agreed.

Production route

From cutting to packing at our plant

Welded cylinders follow this route at our plant in Turkiye, Konya: cutting, CNC machining, welding, washing, assembly, pressure testing, painting and packing.

Telescopic stage tubes: the outside is additionally hard-chrome plated, on our own line, with approved platers for extra capacity.

Detailed production flow comparison →
Workshop

From pressure test to paint line: the production atmosphere

Pressure test station + paint line.

Pressure test press · cylinder test station
Paint line · cylinders hanging in the booth

Series-produced cylinders for your production line

Design from drawing, load profile or sample + sample approval + series production.

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